Campbell Hausfeld Portable Generator IN198203AV User Manual

Operating Instructions  
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.  
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or  
property damage! Retain instructions for future reference.  
Generators  
CAMPBELL  
HAUSFELD  
4. Be sure that the generator is  
properly grounded to an external  
ground path prior to operation.  
Refer to the section entitled  
"Grounding Instructions" for proper  
grounding procedures.  
extension cord is used, be sure that  
it has three prongs for proper  
grounding.  
Description  
These generators are powered by air-  
cooled four cycle engines and designed  
to run at maximum RPM and give a  
continuous wattage as rated. On  
certain models, a low-oil level shutoff  
is provided to protect the engine. This  
feature is usually associated with  
extended run models.  
Do not operate this  
generator on wet  
surfaces or in the rain.  
13. Never operate the generator with  
damaged, broken or missing parts,  
or with any guarding components  
removed.  
5. Be sure that the generator is  
operated only by persons who have  
read and understand these  
instructions.  
Shut off the  
generator engine  
and disconnect the spark plug wire  
before performing any service or  
maintenance to the unit.  
Unpacking  
6. Be sure that the generator is placed  
on a flat level surface prior to and  
during operation. The generator  
must not slide or shift during  
operation.  
When unpacking, inspect carefully for  
any damage that may have occurred  
during transit. Make sure any loose  
fittings, bolts, etc., are tightened  
before putting unit into service.  
14. Use only unleaded fuel. Do not refill  
the fuel tank while the engine is  
running. Use precautions to prevent  
fuel spillage during refills. Be sure  
the fuel tank cap is securely in place  
before starting the engine. Clean up  
any spilled fuel before starting the  
engine. Allow engine to cool for at  
least two minutes before refueling.  
7. Keep all persons away from the  
generator during operation.  
General Safety  
1. Before starting or  
servicing any  
8. Do not allow persons wearing loose  
clothing or jewelry to start or  
operate the generator. Loose  
clothing or jewelry may become  
entangled in moving components,  
causing equipment damage and or  
personal injury.  
generator, read  
and understand all  
instructions. Failure  
to follow safety  
precautions or instructions can  
cause equipment damage and or  
serious personal injury. Engine  
instructions for these units are  
contained in a separate manual.  
Retain all manuals for future  
reference.  
MANUAL  
15. This generator may be used for  
emergency stand-by service. In such  
cases, a manual transfer switch must  
be installed between the electric  
utilities meter and the electrical  
distribution box. This switch should  
be installed by a licensed electrician.  
9. Keep all persons away from parts  
that move or become hot during  
operation.  
10. Be sure all powered devices are shut  
off prior to connecting them to the  
generator.  
11. Keep the generator clean and well  
maintained at all times.  
2. Never use this generator for any  
application other than that  
Never mix oil with  
gasoline for this  
engine. This is a four cycle engine  
designed to run on pure gasoline. Oil is  
used for engine lubrication purposes only.  
specified by the manufacturer.  
Never operate this generator under  
conditions not approved by the  
manufacturer. Never attempt to  
modify this generator to perform in  
any manner not intended by the  
manufacturer.  
Never operate this  
generator in an  
explosive atmosphere  
or poorly ventilated  
area.  
Operation  
PRE-OPERATION  
1. Check engine oil level. Oil is NOT  
mixed with the gasoline, however  
adequate oil supply is necessary for  
proper engine lubrication. Refer to  
the Engine Manual for SAE, API and  
fill quantity specifications.  
12. Be sure that all tools and appliances  
are in good repair and are properly  
grounded. Use devices that have  
three prong power cords. If an  
3. For maintenance and repairs, use  
only products and parts  
recommended by the  
manufacturer.  
© 1996 Campbell Hausfeld  
IN198203AV 11/96  
1
 
Operating Instructions  
ESTIMATED POWER USAGE (WATTS)  
LOAD DEVICES  
1. All load devices and extension cords  
should use three prong terminals.  
Refer to the following chart for  
extension cord and cable size  
requirements.  
Load Device  
Air conditioner  
Automatic washer  
Brooder  
Watts  
2000-3000  
150-1500  
100+  
Load Device  
Radio  
Watts  
50-200  
Refrigerator  
Skillet  
190-2000  
1200  
Clothes dryer  
Coffee maker  
Electric drill (small)  
Electric drill (large)  
Fan  
5000-10,000  
400-700  
Space heater  
Sump pump  
Television  
600-4800  
400-3000  
200-500  
900-1700  
200-300  
1000-3000  
1000-5000  
1000-2000  
1500-2500  
2. Allow the engine to run for 2-3  
minutes before applying any  
electrical loads.  
225-1000  
500-1000  
40-200  
3. The 120 volt receptacles are rated  
for 15 amps and may be used in any  
combination of 120 volt loads and  
also with 240 volt loads through the  
240 volt receptacles.  
Toaster  
Vacuum cleaner  
Water pump  
Water heater  
Small hand saw  
Large hand saw  
Freezer  
300-500  
Hot plate  
330-1100  
500-1500  
As Rated  
The 240 volt receptacles are rated  
for 20 amps and may be used in any  
combination of 240 volt loads and  
also with 120 volt loads through the  
120 volt receptacles.  
The 120/240 volt twist lock  
receptacle, found on some units, is  
rated for 20 amps and may be used  
in any combination of 120 volt and  
240 volt loads.  
Iron  
Light bulb  
Repeated cycling  
of the circuit  
If actual watt ratings are not available,  
the following chart may be used as a  
general guideline.  
breaker indicates a problem and may  
cause damage to the generator or load  
devices. Do not operate the generator  
if repeated cycling of the circuit  
breaker occurs.  
Remember that devices which generate  
heat during operation such as heaters,  
incandescent light bulbs, motors and  
hair dryers have a higher power draw  
than devices which generate little heat  
during operation such as florescent  
bulbs, radios, and clocks.  
4. Individual receptacles should not be  
loaded beyond the amperage  
rating.  
LOW OIL SHUTDOWN  
A low oil shutdown switch is provided  
to protect the engine and generator on  
most extended run models. When  
engine oil level drops too low for  
proper engine operation, the low oil  
shutdown switch causes the engine to  
shut off. If oil level is low when  
attempting to start the generator  
engine, the low oil level shutdown  
switch prevents the engine from  
starting. If engine does not start, check  
oil level.  
5. Total combined load through any  
combination of receptacle must not  
exceed the rated load limits of the  
generator. Refer to the  
Long power cords and extension cords  
also draw additional power. Keep cords  
at minimum possible length.  
identification plate on the  
generator for amp and wattage  
specifications.  
Refer to the chart provided for  
maximum limits for lengths of  
extension cords.  
6. Always shut off and remove loads  
before starting or shutting off the  
generator engine.  
8. Circuit protection is provided by a  
circuit breaker. The circuit breaker  
opens when the generator load  
exceeds its maximum capacity or a  
short circuit occurs. If the circuit  
breaker opens, perform the following  
procedures to correct the problem:  
7. When plugging multiple electrical  
load devices into the generator  
receptacles, be sure to connect and  
activate the highest power draw  
item first. Allow the generator  
NOTE: It is important to keep the  
generator unit on a level surface. The  
oil level shutdown switch can prevent  
the engine from starting even if oil  
level is sufficient, when the generator  
unit is placed on an uneven surface.  
engine to stabilize, then connect  
and activate the next highest power  
draw device. The smallest power  
draw device should be connected to  
the receptacle and activated last.  
a. Shut off and disconnect all  
electrical loads.  
Installation for Stand-by Use  
Precautions must be taken to prevent  
electrical back feeding into utility  
systems. This requires isolation of the  
electrical system. To isolate the  
electrical system, perform the following  
procedures:  
b. Attempt to determine the cause  
of the electrical problem -  
overloading or short circuit.  
NOTE: Power draw can be calculated  
by multiplying volts and amps. The  
resulting number is wattage.  
c. Do not use any devices that have  
short circuits. Avoid overloading  
the generator.  
Never exceed the posted maximum  
wattage for the generator or any  
1. Turn off the main electrical system  
switch prior to connecting the  
generator.  
individual receptacle. Refer to owner's  
manuals and product tags to determine  
the wattage of all electrical load devices.  
d. Press the circuit breaker  
pushbutton to reset the circuit  
breaker.  
3
 
Operating Instructions  
2. In accordance with national and  
local standards, a double throw  
transfer switch must be installed in  
the system.  
following prestorage procedures  
should be performed:  
Whenever the generator is stored, be  
sure that the fuel shut-off valve is in  
the closed position.  
1. Make sure engine oil is filled to the  
proper level.  
Refer to the engine manual that  
accompanies this unit for instructions  
regarding maintenance of engine  
components.  
Always shut off  
main power prior  
to temporary connection of the  
generator to a building electrical  
system.  
2. Drain all fuel from the tank, lines,  
carburetor and fuel valve.  
3. Remove the spark plug, and pour  
approximately one teaspoon of oil  
into the spark plug hole.  
Never tamper with  
engine speed  
settings or generator frequency  
settings. Any governor adjustments  
should be made by qualified personnel  
only.  
Installation of the  
generator as a  
backup electrical source must be  
performed by a qualified (licensed or  
certified) electrical technician.  
4. Pull the starter cord several times to  
spread the oil throughout the  
cylinder.  
5. Slowly pull the starter cord, until  
resistance is felt. This indicates that  
the piston is moving upward on the  
compression cycle, and the intake  
and exhaust valves are closed. (The  
piston pushes a small amount of air  
from the spark plug hole on  
Maintenance  
INFREQUENT USAGE  
If the generator is used infrequently,  
starting difficulty may occur. To help  
prevent difficulty starting, the  
generator should be run for  
approximately 30 minutes per week.  
STORAGE  
compression.)  
6. Use of anti-gumming agents in the  
fuel system can help prevent the  
build up of gum and varnish.  
If the generator is not to be used for  
extended periods of time, the  
Limited Warranty  
1. DURATION: One year from the date of purchase by the original purchaser. Units used for rental or commercial purposes are warranted for 90 days from date of purchase.  
2. WHO GIVES THIS WARRANTY (WARRANTOR):  
The Campbell Group / A Scott Fetzer Company  
100 Production Drive  
Harrison, Ohio, 45030  
Telephone: (513) 367-4811.  
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.  
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld portable generator supplied or manufactured by Warrantor.  
5. WHAT IS COVERED UNDER THIS WARRANTY: Defects on material and workmanship which occur within the duration of the warranty period.  
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:  
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some  
states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.  
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL  
HAUSFELD PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.  
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) supplied  
with product.  
D. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.  
E. Normal adjustments which are explained in the owner’s manual(s) provided with the product, i.e. belts, pressure switch.  
F. Items or service that are normally required to maintain the product, i.e. lubricants, filters and gaskets.  
G. Electric motor and gasoline engine components are expressly excluded from coverage under this limited warranty. Such components should be returned by the purchaser to  
the original manufacturer or to its authorized repair stations for service.  
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which have failed within duration of the  
warranty period.  
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:  
A. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the  
purchaser.  
B. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).  
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:  
A. Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.  
B. If the purchaser does not receive satisfactory results from the Authorized Service Center, the purchaser should contact the Campbell Hausfeld Product Service Department (see  
paragraph 2).  
This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
4
 
Operating Instructions  
Troubleshooting Chart  
Symptom  
Possible Cause(s)  
Corrective Action  
Alternator field is not energized  
1. Engine speed is too slow  
1. Adjust engine speed  
2. Open, shorted, or incorrect wiring  
2. Referring to the wiring diagram,  
clean and reconnect all wiring ✽  
3. Faulty capacitor  
3. Replace capacitor ✽  
4. Open or shorted field windings  
4. Test winding resistance, replace  
field winding if necessary ✽  
5. Open diodes  
5. Test diodes, replace if necessary ✽  
1. Adjust engine speed ✽  
1. Engine speed is too slow  
2. Open diodes  
Low output voltage with no load  
2. Test diodes, replace if necessary ✽  
3. Replace capacitor ✽  
3. Faulty capacitor  
4. Open or shorted field windings  
4. Test winding resistance, replace  
field winding if necessary ✽  
1. Faulty capacitor  
1. Replace capacitor ✽  
High output voltage with no load  
Low output voltage under load  
2. Engine speed is too fast  
1. Open diode  
2. Adjust engine speed ✽  
1. Test diodes, replace if necessary ✽  
2. Adjust engine speed ✽  
3. Reduce the applied load  
1. Refer to engine manual  
2. Engine speed too slow at full load  
3. Excessive load applied  
1. Unbalanced engine  
Erratic output voltage  
2. Referring to the wiring diagram,  
2. Dirty, corroded, or loose wiring  
connection  
clean and reconnect all wiring ✽  
3. Remove all loads, then apply each  
one individually to determine which  
one is causing erratic function  
3. Unstable load applied  
Noisy operation  
1. Tighten all mountings  
1. Loose generator or engine bolt  
2. Test winding resistance, replace  
2. Short circuit in generator field or  
load  
field winding if necessary ✽  
Test load devices for shorts. Replace  
defective load device.  
3. Faulty bearing  
3. Replace bearing  
These diagnostic and repair procedures should be performed by an authorized service center.  
5
 
Operating Instructions  
Yellow  
White  
Rotor  
Stator  
120 V Duplex  
Receptacle  
NEMA 5-15R  
Tab broken  
on brass side  
Main  
Winding  
120V  
Gn  
Red  
Control  
Panel  
Models  
Only  
Blk  
Main  
Red  
Red  
Winding  
120V  
240 V Duplex  
Receptacle  
NEMA 6-20R  
Red  
Circuit  
Breaker  
Gn  
Gn  
Green  
Blk  
Blk  
Circuit  
Breaker  
Excitation  
Winding  
Idle Control  
Circuit Board  
Idle Control  
OFF - ON  
Idle  
Control  
Magnet  
Idle Control  
Models Only  
Figure 1 - Generator Wiring Diagram For Dual Voltage Models  
White  
Rotor  
Stator  
Circuit  
Breaker  
Main Winding  
120 V  
Black  
Black  
120V  
Duplex Receptacle  
Nema 5-15R  
Main Winding  
120 V  
White  
Field  
Winding  
Capacitor  
Figure 2 - Generator Wiring Diagram For Single Voltage Models  
6
 
Operating Instructions  
TESTING GENERATOR DIODES  
The following method eliminates the need to disconnect the  
diodes from the generator wiring.  
1. Use a 12 Volt battery and automotive lamp (Type 5001) to  
test the diodes in the generator.  
2. Connect the battery and lamp as shown in Figure 3.  
3. If the diodes are operating properly, the lamp illuminates  
brightly when the battery polarity is correct, and goes  
dim when battery polarity is reversed.  
4. If there is no change in lamp brightness when polarity is  
reversed, the doides must be replaced.  
Lamp Bright  
Figure 3 - Diode Test Procedure  
Lamp Dim  
For testing of rotor, stator, or field  
windings, consult an authorized service  
center.  
7
 
Operating Instructions  
Notes  
8
 

Blackberry Cell Phone 9300 Series User Manual
Blodgett Hot Beverage Maker KTT DS User Manual
Bosch Appliances Security Camera GVS1000 User Manual
Bosch Power Tools Laser Level GLL2 10 User Manual
Calphalon Slow Cooker 1779208 User Manual
Campbell Hausfeld Paint Sprayer DH3200 User Manual
Canon Film Camera 312 XL S User Manual
Casio Watch MA0610 EA User Manual
Century Automobile Accessories 211 User Manual
Cisco Systems Network Card Modular Gigabit Ethernet Line Card I User Manual